|240 Door Vinyl Stripe Kits
|UPDATED: March 13, 2019 CONTACT|
|D O M
A I N S
240 DOOR VINYL STRIPE KITS
| <<< If you own a 240 with old,
cracked door vinyl, this page will help with that.
To those of you who thought this black part was painted
on, no, it wasn't. It's simply black vinyl that was
stuck onto the paint either by the factory or by a dealer. It first appeared on 240 Turbo
models beginning in 1981 (except for black cars, since
black cars did not get these door vinyl stripes). Later it
also appeared on many other 240 sedans and wagons through the 1993
You may be tempted to try scraping off or sanding off your old door vinyl. Or you might be tempted to use a heat gun. These methods are NOT recommended.
<<< The best recommendation is to buy a VINYL ERASER WHEEL that will fit on your drill. A pneumatic drill is shown here, but any drill works. Vinyl eraser wheels are easy to find on-line. Here's one for about $15 from Amazon: https://www.amazon.com/Remover-Stickers-Minutes-Wheel-toolkit/dp/B00VFACQRE/
Here's a YouTube video on this eraser wheel: https://www.youtube.com/watch?time_continue=1&v=IJLIvxmB7e4. You can find more by searching for "vinyl erasure wheel."
You can go through TWO of these eraser wheels on a large job like a typical 245.
Work slowly and try not to allow too much heat to build up on the paint.
This erasure wheel will buff the vinyl off and it'll do a much better job that any other method. In fact it will usually remove the vinyl without leaving any damage to the paint underneath. And if there is still some glue residue on the paint, you may do some final cleaning with a mild solvent, such as Goo-Gone or some paint polish, rubbing compound or cleaner wax.
|Take your time to clean your paint surface well. If there are any chips or scratches in the paint, they will probably show when the vinyl is put on. So do everything you can for a smooth surface.|
|<<< Keep this in mind. This surface it NOT ready.
The surface of your paint needs to be VERY SMOOTH before installing new vinyl. If there are bumps or small pieces of old vinyl that can be felt, they will probably show as bumps or imperfections after the vinyl installed. So take your time and get things prepared well.
DOOR VINYL INSTALLATION INSTRUCTIONS
|For the front doors, it is recommended to remove the
side mirrors before starting. This will give you more room to work.
|On some early 240s the mirrors are small and may not interfere when installing vinyl, but still will likely get in the way of removing the window scraper trim and removing old vinyl. So removing the mirrors is just plain recommended.|
|Next step is to remove the window
rubber scraper molding metal strips. Those
simply pry UP and
The window scraper trim strip has a metal tab that wraps around the end of the door. On early models built before 1986, this tab hooks around the door on the front AND rear of the front doors. On front doors for later 240s (built after 1986), there is a tab at the rear only, because the front end of this strip tucks under the mirror on a later model.
<<< Carefully, use a flat screwdriver to bend these tabs out just a little and away from the door. It will not take much bending.
| <<< Now
place the blade of a flat tool under the metal
strip near the rear of the door. Be careful to
avoid damaging your car paint below the tool. You can
help avoid damage by placing a piece of cardboard or
other material under the tool to protect the door.
More complete instructions for removing or replacing the window scraper trim can be found HERE.
If you have a WAGON, you DO NOT need to remove the fixed trim around the FIXED
REAR GLASS. Removing this fixed
glass trim is a more difficult task, so it is recommend to leave it in place.
You may cover that trim with some masking tape to protect it while you're removing your old vinyl.
|If you have a 4-door sedan, you can remove this rear window frame by drilling out three rivets.
This is optional, but recommended. Removing this trim will allow you to
work on the fender-top areas without interference. When done, it
can be reinstalled using rivets (black rivets recommended) or
|If you have a 2-door coupe, you can remove this window and frame by
first removing the screw shown here by the arrow. That screw is a
large Phillips type and if it has not been removed before it will be
tight (Volvo used a thread-lock adhesive). After this screw is
removed, the entire window may be lifted out by pulling it toward the
rear of the car. Be CAREFUL that you don't drop it. That would be bad.
| Most door stripes are between 2 and 3 inches wide. When measuring the width of your stripes, measure from
the window scraper metal trim strip to the bottom of the
black vinyl stripe. 240
Turbos normally got 3 inch wide stripes. Some cars had a more narrow
stripe (240s made after 1985). In the last few years of production,
there were 240s with 2 inch wide stripes.
|The best and recommended installation method is the WET method, however these stripes can be done wet or dry. The wet method involves wetting the paint surface and the rear vinyl adhesive surface with slightly soapy water. The water/soap solution allows you to slide the vinyl into the precise position and them to squeeze out any air pockets in a very forgiving manor. Mix a 16 ounce spray bottle with water and 1/4 teaspoon or less of dish soap. Something like Dawn works well. Dish soap only. Do not use dishwasher soap. There are a number of YouTube videos showing the installation of vinyl decals using the WET method. One is shown below.|
a video showing both the dry and wet method.
| When your car is ready for
the new stripes, use some masking tape to mark positions
along the door where you want the BOTTOM EDGE of the
new stripe to be. I recommend laying down a straight masking tape line.
This will help keep your new stripes straight and even
When installing a vinyl stripe, install these pieces one door at a time or one piece at a time.
| <<< This plastic squeegee has felt on one edge.
The felt edge helps prevent scratches on the black vinyl
surface when you're smoothing it out.
When you're ready to begin installation, peel the backing off the vinyl stripe and then spray the adhesive side of the stripe with the soapy water solution. Also spray the car paint surface.
Lay the vinyl stripe on the car, adhesive side down, and slide it into place. Then spray the top of the stripe and carefully squeegee or smooth it down while pushing out any trapped water or air pockets. If needed, you may still lift sections of the vinyl and re-spray underneath to help in case things begin drying before you finish, but once you begin squeezing out the water, the adhesive will begin to get stronger. The soapy water being sprayed on the top surface of the vinyl will help minimize scratches in the vinyl from the squeegee. If you don't have a felt lined squeegee, you can also wrap a squeegee in a soft cloth to help eliminate scratches. Once the vinyl is in position and begins to set, trimming can begin.
|<<< This view is the FRONT of the front door near the
A-pillar. The side mirror and the window scraper trim were removed before installation.
Use your water/soap solution to wet things down.
|<<< Lay the new vinyl stripe down. The stripe is initially wider than needed,
so it will be trimmed in the following step. Move or slide the vinyl
into it's final position and use your squeegee to squeeze out water,
beginning in the center and moving outward. Yes, the door handle is
missing on this door, but it does not need to be removed for this
your knife to trim the excess vinyl at the top. Trim it in a place
under the scraper trim, so the scraper trim will cover the edge when
Here the front end of the stripe has been trimmed so that there is a
small amount of vinyl to be folded over the door edge. Using some
heat from a hair dryer can help to draw out water and flatten out the
edges of the vinyl in some circumstances if water seems to be trapped.
It will also help when forming the trimmed end over the door edge.
NOTE: Be sure to clean the underside of that door edge first. The vinyl will stick better to a clean surface.
| <<< It's hard to see in this pic,
but there is a gradual curve upward of the bottom of the stripe
here at the front of the front door.
|<<< The final result can be beautiful! The stripes this later 240 sedan got were 2 inches wide.
| <<< Here's a pic showing
how the rear piece on a 4-door car curves upward and how it lines up with
the gutter trim. This 240 Turbo originally got 3 inch wide stripes.
|<<< Here's a pic showing how the rear piece on a WAGON curves upward and how it lines up with the end of the rubber window trim. After installing this piece you will be carefully trimming the vinyl where it meets the rubber trim as closely as you can.|
Again from a 4-door.
Here's a view of how the vinyl is folded over and trimmed on
the rear fender piece behind the rear door. After you
install it, you should trim it to about 1/4 to 3/8 inch
below the fender outer surface. The stripe on this 240 Turbo was 3 inches wide.
|<<< Here a view of the front end of a WAGON rear stripe near the back of the rear door. The vinyl is folded over and trimmed on the rear fender piece behind the rear door. You should trim it to about 1/4 to 1/2 inch below the fender outer surface.|
| <<< This image applies to any
240 door where the door appears like this with a
overhang, the vinyl is trimmed and folded over the edge and under
the overhang. Again, it will be important to first
clean this underside
area well so the vinyl adheres to the surface under
there and stays that way. The stripe on the 240 Turbo in this photo was 3 inches wide.
|If you have any
comments or if you can help to improve this
information, such as providing photos of your
installation process to improve this page,
please email me.
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