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Volvo 960
O N - L I N E   V O L V O   H A R N E S S   S A L E S  A N D   A D V I C E   S I N C E   1 9 9 8


     UPDATED: October 1, 2018                       CONTACT       
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Click on a link below.
960 Engine Wiring Harness (6 cyl 1994-95) PN 9128642
COMPLETE ENGINE WIRING HARNESS
If you only need a Coil Repair Harness (click here):
960 (and S90/V90) Coil Repair Harnesses (6 cyl 1992-98)
Main Volvo Harness Page


Please inquire about OTHER 960 harnesses.
Questions or more info
:
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Custom replacement
ENGINE WIRING HARNESSES for Volvo 960
What is WRONG with 960 engine harnesses?

Lots of Volvo engine harnesses are suffering as they get older.
This is not really unique to the 960. The 960 was made from 1991 to 1998 (as the S90 in later years) and parts of this harness are deteriorating after prolonged exposure to high heat.

<<< If you inspect your 960 engine wiring harness and see discolored connectors like this, then I'm sorry to say the days are numbered for your harness.  When new, those two buullet inserts are clear silicone.


<<< If you keep looking, you'll find more this problems in other areas. 
<<< The ultimate problem for these terminals is they become so deteriorated and brittle that they fall apart. This of course brings connectivity problems. You're car begins to misbehave and your nightmare begins.

New Replacement Engine Wire Harness.
PN 9128642, 1994-95 960 with EGR Temp Sensor.

HARNESS DETAILS

An enormous effort has gone into the design and production of this harness.  The cheap, brittle convoluted plastic harness sleeving has been replaced with nice looking vinyl sleeving.
Complete and detailed diagrams showing the destinations of ALL connections may be seen here:
http://www.davebarton.com/pdf/Harness9128642_94-95 960.pdf (3.3 mb PDF)

How do I know if this harness will fit my 960?
<<< First, look for your harness PART NUMBER. It can be found on your engine harness on a printed label attached to a hard plastic channel conduit near the main ECU connector.  This one is PN 9128642.

This particular harness has a connector for an EGR temperature sensor.  There's only ONE connector for EGR, which means the difference between an EGR harness and a non-EGR harness is evidently very small.

So if you have a similar 960 without EGR, then your harness may be the same (or very close) except for that one EGR connector.

<<< If you have a different part number, please email me.  Also you should have a look at the large white plastic connector under your hood.  Early 960s will have one that looks like this photo to the left, usually found in models up to 1995 (1995 was a transition year).  It's under a BLACK PLASTIC COVER under the hood.

Please contact me with questions about a different part number:
CONTACT
<<< If you find that you have a large white connector with a bolt through the middle like this (connector #1 in photo), then this harness outlined here will not fit, however I'm working on making this harness available soon.  This type of large connector is found in models usually made after 1995 (1995 was a transistion year).  Some models will have connector #1 only.  Connector #2 may not be present.

And there were even later models made approximately after 1996 that also have connector #2. This smaller connector is white also.  If you find this in your car, please let me know.

Contact me if you need a LATER 960 harness. It's in our future plans:
CONTACT

Special Requirements for Ordering a 960 Harness
There are TWO specific parts required for this harness that we have found to be No Longer Available. 

<<< PART #1: This large 53-pole connector is at the head of this harness.  It is no longer available as a new part.  So the only option is a USED connector shell.  If you're interested in ordering this harness, we will require a used connector from you. 

Please see the below instructions for submitting a used connector.  Please email for more info or if you have questions.  If you have access to more of these connectors, please contact me.
Contact Dave: CONTACT

INSTRUCTIONS FOR SUBMITTING USED MULTI-PIN CONNECTOR
<<< The large 53-pole connector is found under the hood under a BLACK PLASTIC COVER shown here. 
<<< When submitting a used connector, it should be sent to Dave’s Volvo Page whole, but with all wires cut in a convenient place as shown here.  Please don't attempt to remove terminals or disassemble the connector.  Contact Dave for more information: CONTACT

PART #2 THAT IS NO LONGER AVAILABLE
<<< This hard plastic conduit channel shown here is no longer available new.  You may re-use the same channel conduit from your car, so there will NOT be a need to send us one.  It's made to split apart, so it can be easily removed from your old harness and reinstalled on the new harness before you complete your installation. This conduit is secured using a nylon zip-tie.

Your new harness will come with all other channel conduits (as shown in above harness photos).
Available to order.
This is a BRAND NEW addition to Dave's Volvo Page.  At this time this harness is not kept in stock.  It is available to order with a build delay of about 3 to 4 weeks. If there is enough demand for these harnesses, then we'll make plans to stock them here.
Price: $420.00 plus shipping.
Questions or more info: CONTACT

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