2 4 0 T U R B O . C O M
D A V E ' S   V O L V O   P A G E
Volvo Harness Parts
Connectors, Terminals, Etc.


      UPDATED: November 17, 2017           CONTACT          SHIPPING       VIEW CART
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N  A  V  I  G  A  T  I  N  G     T  H  I  S     P  A  G  E
C l i c k   a   L i n k   B e l o w
Sealed Fuse Holders
EFI Plugs and Terminals
Volvo Sealed Bullet Plugs and Wire Pigtails
Relay Plugs and Terminals
.250 inch (6.3 mm) Plugs and Terminals
Volvo Headlight Step Relay Plugs
H1, H4 and 9003 Headlight Plugs and .312 inch Flag or Straight Terminals
Large .375 inch (9.5 mm) Terminals
Overcrimps for LARGE Wire on not-so-large terminals
3.5 mm Bullet Plugs and Terminals (non-sealed Volvo type)
Vinyl Harness Tubing Sizes 1/8 to 1 inch Diameter

Helpful Aid: Proper use of a Crimper

Online Payments
SEALED FUSE HOLDER  --  Assembled or Unassembled Kit
<<< This waterproof fuse holder uses a standard blade fuse (ATO/ATC type, same as original on a 240 fender fuse holder pictured at right >>>).
  
If your 240 has ever had a dirty or corroded LH Injection fuse then a sealed fuse holder like this will keep that from happening. 







Available in three kit types:

Kit #1: Fully assembled with 12 gauge wire (36 inch loop) as pictured above  (25A fuse included).  $12.00 plus shipping.

Kit #2: Unassembled kit that you may assemble and install on your car
(25A fuse included).   $8.00 plus shipping.
The unassembled kit includes the fuse, waterproof housing, cap, and crimp terminal inserts. Use your own 12 or 14 gauge wire (Volvo used 14 gauge originally).  Assembly is easier than you think.

Kit #3: Fully assembled fuse holder installed by us on a new harness (with new harness purchase)
(25A fuse included).  $6.00
    


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SEALED FUSE HOLDER  --  Big 10 Gauge Wire
This sealed water-resistant in-line fuse holder features big 10 gauge wire leads (12 inch loop). It uses a standard blade fuse (ATO/ATC type).   If youre installing an electric primary cooling fan and need a large wire fuse holder, then this will do very well.  Comes fully assembled with 10 gauge wire (12 inch loop) as pictured (40A fuse included).

PRICE: $5.00


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Bosch Style Fuel Injector (EFI) Connector Plugs, Parts

Bosch style Female 2-pole EFI Plug Housing for Fuel Injectors or Sensors. (AKA: EV1 housing)
Crimp Terminal inserts NOT included (available below).
 
.
Price:  $5.00 each plus shipping

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Female Crimp Terminal Insert for above EFI Plug Housing (terminal only).
These terminals fit the above Female EFI connector housing and are typically crimped onto 14-18 gauge wire.  These are also the correct fitting terminals for many other Volvo engine connector plugs, such as the MAF (Mass Air Meter), Throttle Position Sensor and some engine sensors.



Price: $0.45 each plus shipping

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Bosch style MALE 2-pole EFI Type Plug Housing.  (AKA: EV1 housing)
Crimp Terminal Insert NOT included (available below).
 
.
Price:  $5.00 each plus shipping
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MALE EFI Crimp Terminal Inserts. Terminal insert only.
These terminals fit the above Male EFI connector plug housing and are typically crimped onto 14-18 gauge wire. 

Price: $0.45 each plus shipping

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Bosch style Female 3-pole EFI type Sensor Connector Plug Housing.  Housing only.  Fits Volvo TPS, some Idle Valves, Crank Position Sensor.
Crimp Terminal Insert NOT included (available below).
  .
Price:  $5.00 each plus shipping
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Female EFI Crimp Terminal Insert only.
These terminals fit the above Female EFI connector plug housing and are typically crimped onto 14-18 gauge wire.  They also correctly fit many other Volvo engine connectors; MAF (Mass Air Meter), Throttle Position Sensor and many engine sensors.



Price: $0.45 each plus shipping

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Silicone Seals for above EFI Connector Housings.
These seals fit into the back of these EFI plug housings and will seal the back side from moisture.  Using these seals is a good idea if you will not be using a rubber boot.  They are generally not needed if you are using a rubber boot.  Two are needed for a 2-pole male or female plug.


Price: $0.15 each plus shipping

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Replacement Volvo Sealed Plugs and Bullet Terminal Inserts for Volvo Engine Harnesses

A helpful guide for 240 firewall harness loom repairs may be found at the below link: 

http://www.davebarton.com/pdf/harness_firewall_loom_repair_240t.pdf

Click photo for larger image

Genuine Volvo 8-pole sealed bullet connector housing for common Volvo engine harnesses using an 8-pole firewall or fender plug.  Available in male or female. Black plastic. These are the later type and are slightly different from the early type found on late-1970s or early 1980s Volvos. 
Housing only. These use the below sealed male or female bullet terminal inserts for a weatherproof connection: CLICK HERE

MALE:           $6.00 each      In stock.  
FEMALE:     
$6.00 each      In stock.  

Order Quantity: TYPE:

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Click photo for larger image
              FEMALE                           MALE

Genuine Volvo 2-pole sealed bullet connector housing for common Volvo engine harnesses using a 2-pole female plug for some engine sensors, rear differential speed sensor or sometimes a fender or firewall plug.  Available as male or female. These use the below male or female 3.5 mm sealed bullet terminal inserts for a weatherproof connection. 
Housing only. The female and male bullet terminal insert pigtails are sold separately below: CLICK HERE.

MALE:         $4.00 each      In stock
FEMALE:    $6.00 each      In stock


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Click photo for larger image

Genuine Volvo 3-pole sealed bullet connector housing for common Volvo engine harnesses using a 3-pole plug for a fender or firewall plug or other device.  Male or female. These use the below male or female 3.5 mm bullet terminal inserts for a weatherproof connection.
These have been out of production from Volvo for a few years, but they are still available for a limited time.
Housing only. The female and male bullet terminal insert pigtails are sold separately below: CLICK HERE.

MALE:           $6.00 each      In stock.  
FEMALE:      $6.00 each      In stock.  


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Click photo for larger image

Genuine Volvo 4-pole FEMALE sealed bullet connector housing
Housing only. The female bullet terminal insert pigtails are sold separately below: CLICK HERE.

740/940 models: Radio Noise Suppression Relay plug.
240 models:
Cooling Fan Relay plug. 

These have been out of production from Volvo for a few years, but they are still available for a limited time. ORIGINAL VOLVO PART marked STD 7614.31.



IN STOCK:  Price:  FEMALE - $8.00 each.

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TYPE:

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Click photo for larger image

Genuine Volvo 4-pole MALE sealed bullet connector housing for some Volvo engine harnesses and connector locations. This is the MALE opposite of the female 4-pole plug directly above.  These have been out of production from Volvo for a few years, but they are still available for a limited time. ORIGINAL VOLVO PART marked STD 7614.31. Housing only. The female bullet terminal insert pigtails are sold separately below: CLICK HERE.


IN STOCK:
  Price:  MALE - $6.00 each.

Order Quantity:
TYPE:

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Click photo for larger image

Bullet Wire Pigtails - FEMALE
FEMALE 3.5 mm WIRE PIGTAILS: Female bullet wire pigtail (left photo, these are inserts only. Connector housing NOT included) for all above Volvo sealed connector housings.  Pigtails come with approximately 24 inches (60 cm) of wire.  Several wire colors are available.  

WIRE SIZES: Most colors are 1.0 mm² (metric), which is comparable to approximately AWG 17-18. If you need a larger wire, the fatter Yellow/Blue  or fatter Red wire below may help.
Fat Yellow/Blue: 2.0 mm² (metric)
, which is comparable to approximately AWG 14. 
Fat Red: A fatter red wire is also available in 2.5 mm² (metric), which is comparable to approximately 13 AWG, that's the  fattest wire available for these pigtails.
If you need a lot of one color (like 8 or more), please email first. I don't always keep a large quantity of each color in stock.


IN STOCK:  Choose your color. 
Price:  $4.80 each
(or $5.50 each for Fat Yellow/Blue 2.0 mm² wire or Fat Red 2.5 mm² wire).

Order Quantity: Color:

After adding to cart, please choose SHIPPING below (Click Here).



Click photo for larger image

Bullet Wire Pigtails - MALE
MALE 3.5 mm WIRE PIGTAILS: Sealed male bullet terminal pigtail with wire (left photo, inserts only. Connector housing NOT included) for all above Volvo connector plug housings.  Each pigtail comes with approximately 24 inches (60 cm) of wire. Several wire colors are available. 

Wire size is 1.0 mm² (metric size), which is comparable to approximately AWG 17-18.
If you need a larger wire, you may choose the fatter Yellow/Blue color, which has a fatter wire size: 1.5 mm² (metric size), which is comparable to approximately AWG 14-15. 

If you need a lot of one color (like 8 or more), please email first. I don't always keep a large quantity of each color in stock.


IN STOCK:
  Choose your color. 
Price:  $4.80 each 
(or $5.50 for Fat Yellow/Blue 1.5 mm² wire).

Order Quantity: Color:

After adding to cart, please choose SHIPPING below (Click Here).



Click photo for larger image
<<< Comes assembled as pictured.
Special Female 1-POLE Sealed Bullet Plug Housing with terminal pigtail:
Female bullet terminal pigtail with pictured Volvo 1-pole plug housing. This comes FULLY ASSEMBLED. 

<<< If you're looking for the correct sealed connectors for this Volvo (Bosch) fuel pump, or for the Oil Pressure Sender on B230 engines, then these are the ones.

Each pigtail includes approximately 24 inches (60 cm) of wire.  Several wire colors available. 
WIRE SIZES: Most colors are 1.0 mm² (metric), which is comparable to approximately AWG 17-18. If you need a larger wire, the fat Yellow/Blue or fat Red below is larger.
Fat Yellow/Blue: 2.0 mm² (metric)
, which is comparable to approximately AWG 14. 
Fat Red: A fatter red wire is also available in 2.5 mm² (metric), which is comparable to approximately 13 AWG, this is the fattest wire available for these terminals.
If you need a lot of one color (like 8 or more), please email first. I don't keep a large quantity of each color in stock.

IN STOCK:  Choose your color. 
Price:  $7.00 each 
(or $8.00 each for Fat Yellow/Blue 2.0 mm² wire or Fat Red 2.5 mm² wire).

Order Quantity: Color:

After adding to cart, please choose SHIPPING below (Click Here).

 
Relay Plugs and Terminals

5-Pole Female RELAY PLUG
Fits all standard 4 or 5-pole mini relays. Uses .250 inch (6.3 mm) female locking terminals (offered below).


Click here for tips on removing wire connector inserts from these sockets.

IN STOCK
 $2.00 each, or buy 2 or more for $1.50 each.

 

Order Quantity ($2.00 for 1):


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5-Pole Interlocking RELAY PLUG SOCKET
Click here for tips on removing wire connector inserts from these sockets.

IN STOCK
 $2.50 ea.
or buy 2 or more for $2.00 ea.



 

Order Quantity ($2.50 for 1):
Order Quantity (2 or more for $2.00 ea.):


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.



6-Pole Female RELAY PLUG
Fits all Volvo 6-pole fuel pump relays using this plug. Uses .250 inch (6.3 mm) female locking terminals (offered below).

Correct fuel pump relay plug replacement for all 240 models with fuel injection (any and all mechanical or electronic fuel injection).

Click here for tips on removing wire terminal inserts from these sockets.





IN STOCK
 $3.00 each.

 

6-pole Relay Plug Socket. Order Quantity:




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Genuine Volvo HEADLIGHT RELAY PLUGS
<<< For all Volvo headlight step relays.
Uses .250 inch (6.3 mm) female locking terminals (offered below).
Click here for tips on removing wire terminal inserts from these sockets.

Two types:
3-pole plug: $3.00 each
5-pole plug: $3.00 each

3-Pole Plug ORDER HERE:
Order Quantity: Type:


5-Pole Plug ORDER HERE:
Order Quantity: Type:



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.250 inch (6.3 mm) FEMALE terminals.  For all above relay plug housings.
Two wire sizes available:
SMALL: 14-18 gauge wire recommended. $0.40 each


LARGE: 10-12 gauge wire recommended. $0.50 each
NOTE: If you need to fit large 8 gauge cable on one of these .250 inch female terminals, it may be done with a large overcrimp. See pic at far right >>>
Overcrimps can be found HERE


Order Quantity: Size:



After adding to cart, please choose SHIPPING below (Click Here).


Quantity discounts available on orders of 50 or more of either size: $0.25 each

Order Quantity (50 or more): Size:



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.250 inch (6.3 mm) Plugs and Terminals

Click photo for larger image
1-Pole Female Insulator (white) for all .250 inch (6.3 mm) female terminals.
As shown on left, insulator only. Fits either small or large wire terminal.  $0.30 ea.e
Quantity Discount:  20% discount for 10 or more:   $0.24 ea.
Quantity Discount:  30% discount for 20 or more:   $0.21 ea.
Discounts are calulated automatically when you order.



ORDER HERE: (1-Pole Insulator WHITE for all .250 inch FEMALE Terminals) Order Quantity:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
1-Pole Female Insulator (BLACK) for all .250 inch (6.3 mm) female terminals.
As shown on left, insulator only. Fits either small or large wire terminal.  $0.60 ea.
Quantity Discount:  20% discount for 10 or more:   $0.48 ea.
Quantity Discount:  30% discount for 20 or more:   $0.42 ea.
Discounts are calulated automatically when you order.
bos0,30e


ORDER HERE: (1-Pole Insulator BLACK for all .250 inch FEMALE Terminals) Order Quantity:

After adding to cart, please choose SHIPPING below (Click Here).
.250 inch (6.3 mm) FEMALE terminals.  For all above relay plug housings.
Two wire sizes available:
SMALL: 14-18 gauge wire recommended. $0.40 each


LARGE: 10-12 gauge wire recommended. $0.50 each
NOTE: If you need to fit large 8 gauge cable on one of these .250 inch female terminals, it may be done with a large overcrimp. See pic at far right >>>
Overcrimps can be found HERE



Order Quantity: Size:



After adding to cart, please choose SHIPPING below (Click Here).


Quantity discounts available on orders of 50 or more of either size: $0.25 each

Order Quantity (50 or more): Choose Size:


After adding to cart, please choose SHIPPING below (Click Here).


Click photo for larger image
.250 inch (6.3 mm) Special Female Terminal with Male "Piggyback"
Small: for 18-22 gauge wire.   $0.30 ea.
Large: for 10-16 gauge wire.   $0.40 ea.
Hard to find. Commonly used on 240 fuse panel (photo to right >>>)

Order Quantity: Choose Size:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
.250 inch (6.3 mm) male terminal.
Available in TWO wire sizes. 
SMALL: For 14-18 gauge wire.   $0.40 ea.
LARGE: For 10-14 gauge wire.   $0.50 ea.
Order Quantity: Choose Size:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
1-Pole Male Insulator (white) for above .250 inch (6.3 mm) male terminal.
As shown on left, INSULATOR ONLY.  
$0.40 ea.


Order Quantity: Size:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
1-Pole Male Insulator (BLACK) for above .250 inch (6.3 mm) male terminal.
As shown on left, INSULATOR ONLY.  
$0.40 ea.

Order Quantity: Size:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
2-Pole FEMALE Plug Housing for above .250 inch (6.3 mm) female terminal.
Plug housing only.  
$0.80 ea.


Order Quantity: Size:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
2-Pole MALE Plug Housing for above .250 inch (6.3 mm) male terminal.
Plug housing only.
$0.80 ea.


Order Quantity: Size:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
4-Pole FEMALE Plug Housing for above .250 inch (6.3 mm) female terminal.
Plug housing only.
$1.40 ea.   


Order Quantity: Size:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
4-Pole MALE Plug Housing for above .250 inch (6.3 mm) male terminal.
Plug housing only. 
$1.40 ea.   


Order Quantity: Size:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
6-Pole FEMALE Plug Housing for above .250 inch (6.3 mm) female terminal.
Plug housing only. 
$3.00 ea.   


Order Quantity: Size:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
6-Pole MALE Plug Housing for above .250 inch (6.3 mm) male terminal.
Plug housing only. 
$3.00 ea.   


Order Quantity: Size:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
8-Pole FEMALE Plug Housing for above .250 inch (6.3 mm) female terminal.
Plug housing only.  
$3.00 ea.    


Order Quantity: Size:
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image
8-Pole MALE Plug Housing for above .250 inch (6.3 mm) male terminal.
Plug housing only.  
$3.00 ea. 


Order Quantity: Size:
After adding to cart, please choose SHIPPING below (Click Here).

H1, H4 or 9003 Headlight Plugs and Terminals

Click photo for larger image

H1 or H4 type (also 9003) Headlight Plug Housing (3-pole) - for .312" FLAG female terminals (below)
This is a standard (flag) plug for all H1 and H4 headlight bulbs. It uses the .312 inch (7.9 mm) 90 degree (flag) terminal shown below.  Use this plug to repair or build your own new headlight harness.

Detailed information and relay diagrams for building a great headlight harness: http://www.danielsternlighting.com/tech/relays/relays.html


$1.50 each,    IN STOCK 


Order Quantity: Type:  
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image

.312" (7.9 mm) Female Locking Flag Terminal for above H1/H4/9003 Headlight Plug
90 degree (flag) type. Hard to find terminal for wire size 12-16 gauge. 12 gauge will fit if you're careful. It takes a little finesse. No flag terminal of this type will hold larger wire than this one.  Has correct tab for locking into place in a flag headlight plug (above). This terminal will not accept an overcrimp.  If you want to use big 10 gauge wire for your headlight bulbs, I recommend changing to the straight type plug below.

$0.45 each,   IN STOCK 


Order Quantity: Type:  
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image

H1 or H4 type (also 9003) Headlight Plug Housing (3-pole) - for .312" STRAIGHT female terminals (below)
This is a standard plug for all H1 and H4 headlight bulbs. It uses the .312 inch (7.9 mm) straight terminal shown below.  Use this plug to repair or build your own new headlight harness.

If you want to use big 10 gauge wire for your headlight relay harness, I recommend changing to this straight type plug. Scroll down for more.

Detailed information and relay diagrams for building a great headlight harness: http://www.danielsternlighting.com/tech/relays/relays.html

PRICE: $1.75 each.   IN STOCK 


Order Quantity: Type:  
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image

.312" (7.9 mm) Female Locking Terminal for above STRAIGHT H1/H4/9003 Headlight Plug (12-16 AWG)
Straight type, hard to find terminal for large wire size 12-16 gauge.  Fits the black headlight plug housing above. Has correct tab for locking into place.
<<< Do you want to use this terminal with big 10 gauge wire to make an ultimate headlight harness?  Use a small OVERCRIMP (see photo) and you're in business. The overcrimps are available a bit further below.





.312 Female Straight Terminal 12-16 AWG
PRICE:  $0.65 each.   IN STOCK
 


Order Quantity: Type:  
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image

NEW Headlight terminal .312" (7.9 mm) female terminal for above STRAIGHT H1/H4/9003 Headlight Plug housing (10-12 AWG)
These were VERY hard to find.  Fits the black headlight plug housing shown (same as above). Fits large wire sizes: 10 gauge (shown in photo).  There is no other headlight terminal that will hold 10 gauge wire.  Fits the above straight headlight plug, except for one problem: These terminals lack the locking tab, which "clicks" and locks the terminal into the housing.  Without this locking tab, the terminal could be pulled out the back (which would not happen after being plugged in of course).  However, if this bothers you, a solution is to drop a blob of epoxy into the back of the housing as shown in the photo.

Detailed information and relay diagrams for building a great headlight harness: http://www.danielsternlighting.com/tech/relays/relays.html



.312 Female Straight Terminal for 10 Gauge wire
PRICE:  $0.75 each.   IN STOCK
 


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After adding to cart, please choose SHIPPING below (Click Here).

.375 inch (9.5 mm) Terminals

Click photo for larger image

.375" (9.5 mm) FEMALE Crimp Terminal
Hard to find large terminals for large wire sizes.
<<< TWO Wire Sizes: 10-12 gauge small (terminal on left) or 8-10 gauge large (terminal on right). 
This is the correct size to fit the large spade on a 240 junction box (shown on right >>>).  The Volvo junction box normally uses the 10-12 gauge terminal.

<<<
Do you want to use this terminal with up to 6 gauge wire?  Use a large OVERCRIMP.  Overcrimps are available below.


PRICE: $0.75 each, either size.  IN STOCK
 

Order Quantity: Type:  
After adding to cart, please choose SHIPPING below (Click Here).
Click photo for larger image

.375" (9.5 mm) MALE Crimp Terminal
Hard to find large male terminal for large wire sizes: Fits large 8-12 gauge wire.  Using a .375 inch male and female for high-power connections is a much better choice than more common .250 inch (6.3 mm) terminals.  If you're skeptical about this, have a look at the below comparison photo.  High-power connections using a heavy amp load, such as a primary cooling fan, will eventually overheat a small connection.  This will cause a future failure.  Insulating these can be done with some simple heat-shrink tubing.
Want to use this terminal with 6 gauge wire?  Use a large OVERCRIMP.


<<< Comparison of .375" terminals to ordinary .250" terminals.
These provide a lot more conductor surface area for a high-load connection.

PRICE: $0.75 each,   IN STOCK 


Order Quantity: Type:  
After adding to cart, please choose SHIPPING below (Click Here).


<<< PROPER CRIMP tools are important. 
Try not to use too cheap a crimper or the wrong type for the terminal you're using.  Buy yourself something at least as good as this one. 
 
For those of you who are curious about what crimper I use, this is it for 90% of my crimps for non-insulated (and many insulated) terminals.  Thomas & Betts model WT 112M. It runs about $45. I've probably had this one for 20 years. 
With some practice, this tool can create nice crimps just like a fancy tool.

<<< For a tool that's a bit more fancy, look for a ratcheting crimper that will do open barrel F type terminals.  You can spend a lot of money on one of these tools, but it you hunt carefully, you can find something like this one, which is only $31 for all that stuff.  The crimp type normally used for terminals I offer here is the die set in the center.  The others might come in handy, so they would be a bonus.  I don't own this one.  Mine was about $80 ten years ago. This one is cheap and might be worth the cost, or it might explode. You can never really tell until it's in your hands.
HERE: https://www.amazon.com/dp/B01CVH8JNO?psc=1


Here's a good crimping guide for beginners: http://www.xj4ever.com/crimping my style.pdf





Here's a decent video showing close-up crimping action for an open barrel terminal.




Overcrimps for Large Wire



SMALL OVERCRIMP PIC





LARGE OVERCRIMP PIC


OVERCRIMPS for using Oversized Wire on Undersized Terminals
Hard to find open barrell terminal OVERCRIMPS in two sizes: Small and Large. For use when your wire is a bit oversized for the terminal.  In an ideal world, you would simply find a terminal that accepts larger wire. Try that with 8 or 10 GA wire on most available terminals.  Sometimes the fit just isn't good enough.  Adding one of these overcrimps can really be a life saver. 
Overcrimps will not fit FLAG style terminals.

TWO SIZES:  
<<< SMALL OVERCRIMP
Typically works on terminals that normally allow a MAX of 12 GA wire.  This will allow the use of 10 GA wire instead. 

PRICE: $0.25 ea          IN STOCK







<<< LARGE OVERCRIMP

Typically works on terminals that normally allow a MAX of 8 or 10 GA wire.
This will allow the use of up to 6 to 8 GA wire instead. 

PRICE: $0.50 ea           IN STOCK


















ORDER HERE:

Order Quantity:       CHOOSE SMALL OR LARGE:  

Quantity Discount: 10 or more.   Small: $0.20 each.   Large: $0.40 each.

Order Quantity:       CHOOSE SMALL OR LARGE:  

Quantity Discount: 50 or more.   Small: $0.15 each.   Large: $0.30 each. 
Order Quantity:       CHOOSE SMALL OR LARGE:  

OVERCRIMP TECHNICAL SPECS:
Small overcrimp: Brass wall thickness 0.025 inch (0.635 mm). Length: 0.250 inch (6.35 mm). Width: 0.220 inch (5.59 mm). Height: 0.300 inch (7.62 mm).  0.195 inch (4.95 mm) between wings.
Large overcrimp: Brass wall thickness 0.030 inch (0.762 mm). Length: 0.325 inch (8.25 mm). Width: 0.345 inch (8.76 mm). Height: 0.315 inch (8 mm).  0.305 inch (7.75 mm) between wings. 

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3.5 mm Bullet Plugs and Terminals (non-sealed)

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4-pole Gray MALE Plug Housing
Housing only. No terminal inserts. For below 3.5 mm male bullet terminals.
$4.00 each.   IN STOCK  bos0,85e


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3.5 mm MALE Bullet Terminal. Fits above 4-pole Plug Housing
Terminal only. No plug housing. $0.40 each.    IN STOCK  bos0.12e


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Insulator for above 3.5 mm MALE Bullet Terminal.
Insulator only. $0.20 each.    IN STOCK  bos0.12e


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4-pole Blue FEMALE Plug Housing
Housing only. No terminal inserts. For below 3.5 mm female bullet terminals.
$4.00 each.  
IN STOCK    bos0,15e


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3.5 mm FEMALE Bullet Terminal for above 4-pole Plug Housing
Terminal only. No plug housing. $0.40 each.  
IN STOCK    bos0.1

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High Quality Vinyl Tubing for Wire Harness Applications.
Soft, flexible, high-temperature resistant
.
Identical to Volvo OEM vinyl.
Used for many vintage electrical harness restorations or custom harnesses.

  
-- Minimum Order for Tubing Please:  $5.00 --

ALL IN STOCK UNLESS OTHERWISE NOTED
      SIZE I/D            INTERNAL DIMENSION                            WALL THICKNESS                                       PRICE PER FOOT
1/8 inch ID: 0.118 inch (3 mm)
Wall thickness: 0.020 inch (0.5 mm)
$0.50 per foot
(weight approx 0.1 oz/ft)
Order Quantity:  
3/16 inch ID: 0.188 inch (4.8 mm)
Wall thickness: 0.020 inch (0.5 mm)
$0.60 per foot
(
weight approx
0.12 oz/ft)
Order Quantity:  
1/4 inch ID: 0.250 inch (6.3 mm)
Wall thickness: 0.020 inch (0.5 mm)
$0.70 per foot
(
weight approx
0.18 oz/ft)
Order Quantity:  
5/16 inch ID: 0.313 inch (8.0 mm)
Wall thickness: 0.025 inch (0.63 mm)
$0.80 per foot
(
weight approx
0.25 oz/ft)
Order Quantity:  
3/8 inch ID: 0.375 inch (9.5 mm)
Wall thickness: 0.025 inch (0.63 mm)
$0.90 per foot
(
weight approx
0.32 oz/ft)
Order Quantity:  
7/16 inch ID: 0.438 inch (11.1 mm)
Wall thickness: 0.025 inch (0.63 mm)
$1.00 per foot
(
weight approx
0.39 oz/ft)
Order Quantity:  
1/2 inch ID: 0.500 inch (12.7 mm)
Wall thickness: 0.025 inch (0.63 mm)
$1.20 per foot
(
weight approx
0.45 oz/ft)
Order Quantity:  
9/16 inch ID: 0.563 inch (14.3 mm)
Wall thickness: 0.030 inch (0.76 mm)
$1.40 per foot
(
weight approx
0.63 oz/ft)
Order Quantity:  
5/8 inch ID: 0.625 inch (15.9 mm)
Wall thickness: 0.030 inch (0.76 mm)
$1.70 per foot
(
weight approx
0.82 oz/ft)
Order Quantity:  
3/4 inch ID: 0.750 inch (19.0 mm)
Wall thickness: 0.035 inch (0.89 mm)
$1.90 per foot
(
weight approx
1 oz/ft)
Order Quantity:  
7/8 inch
ID: 0.875 inch (22.2 mm) Wall thickness: 0.035 inch (0.89 mm) $2.00 per foot
(weight approx 1.1 oz/ft)
Order Quantity:  
1 inch ID: 1.00 inch (25.4 mm)
Wall thickness: 0.035 inch (0.89 mm)
SALE PRICE
$1.00 per foot

(
weight approx
1.2 oz/ft)
Order Quantity:  
-- Minimum Order for Tubing Please:  $5.00 --
Due to size of packaging, please use PRIORITY MAIL for all Vinyl Tubing Orders
Online Payments
ORDERING:
Please select your sizes and quanities above.   Then Add Shipping below.
Then click "VIEW CART"


Shipping for VINYL TUBING ONLY.
Please Select Shipping and click "Add to Cart"
         USA Shipping:  :
Please email for INTERNATIONAL Shipping Prices for VINYL TUBING.
(These prices vary with weight)


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Shipping for PLUGS, TERMINALS and OTHER
SMALL PARTS IN THIS PAGE.

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